Ingredients and solutions for the food industry
Microorganisms and active ingredients for human health
Lactic acid bacteria for the agri-veterinary sector

Fighting Food Waste with Fermentation? Sacco System Solutions

28/03/2025

4 protection fermenti per la protezione alimentare sacco system contro il food waste

Food waste is one of the most urgent challenges of our time. According to the FAO (the United Nations Food and Agriculture Organization), approximately 14% of globally produced food, worth $400 billion, is lost every year between harvest and retail.

This not only has a significant economic impact, but also affects climate change: the production of food that is not consumed generates 8-10% of global greenhouse gas emissions (source: UNEP, Food Waste Index Report). In particular, fresh and perishable products, such as meat and dairy, are among the most susceptible to spoilage and waste.

But are there natural solutions to extend their shelf life and reduce losses? The answer lies in fermentation. By acidifying food, fermentation serves as a natural method to protect food from further spoilage caused by pathogenic microorganisms that cannot grow in low pH conditions.

Sacco System and Sustainable Production

On September 25, 2015, the United Nations approved the 2030 Agenda for Sustainable Development, a global action plan to achieve a better future for all by 2030.

Within this document, the 17 Sustainable Development Goals (or SDGs) are outlined, addressing the major challenges of our time while balancing the three dimensions of sustainability: economic, social, and environmental.

Sacco System has always been committed to researching sustainable biotechnological solutions aimed at reducing food waste and creating a more responsible supply chain.

In particular, Sacco System lactic acid bacteria used in food production can guide fermentation in a controlled and completely safe manner, minimizing non-compliance during processing and therefore reducing food losses along the supply chain, maximizing yields, and enabling the production of high-quality, safe, and tasty foods, while preserving their unique characteristics.

SDG 12, specifically target 12.3, sets the goal of halving per capita food waste at the retail and consumer levels by 2030 and reducing food losses along production and supply chains, including post-harvest losses.

In addition to lactic acid bacteria, there are also other bacteria that help preserve food and keep it fresh for longer: the so-called “protective cultures,” selected for their ability to delay spoilage caused by contaminants – such as yeasts and molds – in perishable foods naturally, without the addition of preservatives.

Ferments 4Protection: Sacco System Protective Cultures Against Food Waste

Sacco System has developed 4Protection, a line of ferments designed to naturally protect food, improving preservation and reducing the need for chemical additives.

Sacco System 4Protection ferments allow you to:

✔ Increase the shelf life of perishable foods

✔ Prevent the growth of unwanted molds and bacteria

✔ Improve food safety by reducing contamination risks

✔ Preserve the organoleptic characteristics of products

The use of 4Protection cultures allows consumers to enjoy healthier, more natural products with better organoleptic quality, while reducing food waste at distribution, retail, and consumer levels. Additionally, it provides a significant economic advantage by reducing non-compliance issues.

Furthermore, it contributes to a lower environmental impact by optimizing the use of natural resources and preventing CO2 emissions.

Discover the entire 4Protection line by Sacco System:

Lyofast CNBAP contrasts Pseudomonas spp. in mozzarella

22/02/2023

Among the contaminants often found in mozzarella cheese, Pseudomonas spp. represent the most frequent one, causing a reduction in shelf life, possible discolouration of the product, and consequent economic losses in dairy companies. A smart strategy to contain Pseudomonas spp. contamination during the mozzarella production is the addition of bacterial cultures tested to be able to contain the Pseudomonas spp. spreading: a commercial blend of Carnobacterium spp. was tested against a Pseudomonas spp. cocktail (constituted of strains mostly isolated from mozzarella) directly in mozzarella brine and reduced the final Pseudomonas spp. count without impairing the sensory panel.

Contamination risks in Mozzarella’s production

IThe microbial spoilage of fresh cheeses is of great concern for the dairy industry because the changes in sensory characteristics of products reduce the quality, impair the reputation of the cheese manufacturers and may cause serious economic losses for dairy companies (del Olmo, et al., 2018).

Mozzarella cheese is the most popular member of the pasta filata cheese family: this diverse group undergoes a unique stretching process, which takes place in hot water at 65-85 °C. Subsequently, during the production, cheese balls are formed and allowed to cool in a second water bath at 14-15 °C before packaging in brine containing 0.45% salt.

The high moisture content of 50-60%, the pH value around 5.5 (mild acidity) and the low salt content, render Mozzarella cheese susceptible to growth of both spoilage and pathogenic microorganisms (De Candia et al., 2007).

Common contaminants of mozzarella cheese include Pseudomonas spp. which represents the main obstacle to extending the shelf-life of this kind of product.

Pseudomonas spp. are ubiquitous and psychrotolerant Gram-negative bacteria, frequently isolated from refrigerated raw milk. Although they are inactivated by pasteurization, Pseudomonas spp. can enter the processed products through post-pasteurization contamination from the dairy processing plants via raw materials, soil, and water. Pseudomonas spp. can survive and grow in different environments, it may colonize the surfaces of utensils and equipment used in dairy production lines forming biofilms onto the surfaces of dairy processing facilities which help these microorganisms to persist long in the environment.

The defects noted on mozzarella cheese due to their growth are caused by the release of enzymes or pigments, with a negative impact on the products’ structure, texture and sensory properties.

In order to reduce the initial microbial count, is essential the strict application of good hygiene and good manufacturing practices, but often there is the need for additional strategies to control the growth of Pseudomonas spp.

The use of cultures with protective effects represents one potential intervention to enhance the safety of dairy products and to contain the spreading of undesired cultures. Most strains composing the cultures with protective effects belong to the group of lactic acid bacteria (LAB), which have a long history of safe use as starter cultures in food fermentations (Holzapfel et al., 1995). Therefore, the addition of cultures with protective effects to fermented products like cheese does not require additional labelling thus aligning with consumer demand for “clean-label” foods. Furthermore, commercial cultures with protective effects are often screened for desirable properties including limited impact on the flavour and acidity of foods (Spanu et al., 2018). Among LAB, the genus Carnobacterium spp. was deeply studied for its ability to produce bacteriocins (Bhugaloo-Vial et al.,1996, 1999).

Carnobacteria are Gram positive rod shaped lactic acid bacteria (LAB) isolated from different ecological niches. thanks to its ability of producing bacteriocins, the genus Carnobacterium, has been

used as a protective culture to provide durability and safety to various types of foods (cheese, fish and meat products). Among the species included in the genus Carnobacterium, two, C. divergens and C. maltaromaticum, are frequently isolated from the natural environment and dairy products.

The objective of this work was to investigate the ability of Lyofast CNBAP (Sacco, Cadorago Italy), a commercial freeze-dried blend of C. divergens and C. maltaromaticum to control the spread of Pseudomonas spp. in mozzarella cheese, artificially contaminated by this spoilage microorganism.

Lyofast CNBAP can survive and grow in conditions of pH, NaCl concentration, and temperature similar to the psychotropic spoilage microorganisms: thus, the addition of CNBAP to the Mozzarella brine during the shelf life can limit the growth of Pseudomonas spp., thus improving the durability of chilled foods.